Tennis balls are made through a multi-step process that begins with compressing two rubber halve shells together. They are then coated in a layer of adhesive, covered with the desired felt (nylon or wool blend), cut into panels, and heat-bonded together. The felt-covered balls undergo a final quality control inspection before being packaged and.. Tennis balls are made through a multi-step process that begins with molding two rubber halves. The rubber material is first treated with chemicals to enhance its properties, and then it is pressurized with air to create the desired bounce. After molding, the two halves are bonded together using heat. The bonded rubber ball is then covered with.

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Modern Composition. Today's tennis balls are made of a hollow, two-piece rubber shell filled with pressurized gas. The rubber shell is covered with felt made from nylon or wool. The ITF states that tennis balls should be between 2 1/2 and 2 5/8 inches in diameter and weigh between 2 and 2 1/16 oz. The felt used to cover tennis balls destined.. Step 1: Gathering the Materials. The first step in making tennis balls is gathering the necessary materials. The main components of a tennis ball include rubber, felt, and glue. High-quality rubber is used for the core, which gives the ball its bounce. The outer layer is made of a woven fabric known as felt, which provides the necessary texture.